The primary difference between 'a' and 'g' grades is processing. Both
powders begin as milled 'meal' powder. The potassium nitrate, charcoal and
sulfur are milled into an extremely fine powder. This milling process takes
many hours and is usually done by remotely operated equipment due to the
inherent danger of the process. The meal powder is consolidated under high
pressure into a 'mill cake' or 'press cake' of solid Black Powder by
hydraulic press. The cake is dried, and crushed into grains. Both types are
then screened to remove fines, and to grade the grain sizes.
Subsequent polishing of the powders may be done in a tumbler. Blasting "a"
type powders are not usually tumbled. If they are tumbled, it is just for a
short time to knock off any sharp an d long projections. Sporting "g" type
powders are tumbled with a tiny amount of graphite to polish the grains.
The base formula is the same. The graphite is not part of the basic Black
Powder formula.
The graphite does act as a burn rate modifier, slowing the burn rate
slightly. But primarily, the graphite serves as a surface lubricant to
make the powder flow more easily when loading guns. It also serves the
cosmetic purpose of making the powder shiny and pretty. The grain sizes
are different for sporting and blasting Black Powder.
et voila ... jai fini pour se sois :P